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Professional blast cabinet: industrial quality
Disa blast cabinets mainly use compressed air to propel the blast media directly onto the components through a blast gun or nozzle. These clean and safe operations are carried out in a well-illuminated cabinet, where dust is continuously removed and the blast media is recycled, thereby forming a continuous and reliable cleaning and finishing system.
Why choose Straaltechniek?
- Robust quality
- Very good price / quality ratio
- Own parts and service department
- Made in Holland
- Delivery from stock
- Over 30 years of experience in surface treatment
The standard blast cabinet comprises two separate free-standing units, a cabinet assembly and an integral pressure feeding generator/reclaimer/dust collector, which together with the blast hose and nozzle assembly form a highly efficient blasting cabinet for abrasive blast cleaning, product finishing and impact treatment.
Leveraging 20 years of experience in the manufacturing of automatic shot blasting systems, Disa is capable of customizing automated blasting cabinets with various configurations according to customers’ specific requirements.
The shot blasting booths are especially designed for manual blast or shot blasting of large parts. The cabins are prepared with ambient exhaust and abrasive recovery equipment so they can be cleaned and reused.The cabin structure is made of modular panels that are easy to assemble.
Automate or expand your blast cabinet for greater efficiency
In the fields of batch shot blasting and shot peening, we focus on developing customer-centric solutions that integrate seamlessly into fully automated manufacturing processes. Our systems feature advanced technologies and strong cost efficiency. Leveraging expertise in shot blasting automation, we offer blast cabinets of various sizes along with material handling systems. Our engineers can demonstrate a full spectrum of processes, from small air blasting operations to large robotic blasting setups. Through customized engineering solutions, we deliver high-quality assurance and cost-effectiveness, giving customers a significant competitive edge.
Disa injection blast cabinets are cost-effective, with fewer moving parts. Compared with direct pressure systems, they require less maintenance and can perform continuous blasting operations without pausing to replenish abrasive media. Ideal for applications with delicate parts and low-density abrasives since suction and shooting of the abrasive material is carried out by the Venturi effect that occurs in the gun and draws in the abrasive.
This injection blast cabinet comprises two separate free-standing units, a cabinet assembly and an integral pressure feeding generator/reclaimer/dust collector, which together with the blast hose and nozzle assembly form a highly efficient blasting cabinet for abrasive blast cleaning, product finishing and impact treatment.
The pressure blast cabinet adopts a pressure tank, which delivers the media from the tank to the nozzle through the blast hose. The pressure tank container of the direct pressure device has the same pressure. It is connected to the outlet of the abrasive metering valve via an air pipeline. Due to the faster conveying speed of the abrasive, its working efficiency is five times that of the injection blast cabinet.
Standard injection and pressure blast cabinets
In these machines, the parts are placed inside the cabin and the worker introduces his hands inside the cabin to clean the parts.
These cabins are prepared to work with suction or overpressure systems, depending on the type of work to perform.
These cabins are equipped with the means to recover and select the abrasive material, as well as with filters to eliminate dust from the cabin, so the operator always works in a healthy environment and is protected from impacts by the abrasive.
The cabins can be equipped with loading and unloading elements, accessories, roller tables and removable tables in the event of heavy parts.
Using a blasting cabinet with a rotary basket you can automatically blast many small parts. Large batch quantities can be blasted at the same time. Adding a simple nozzle holder already ensures an automated blasting process.
Straaltechniek International also supplies industrial blasting machines with turntables. Powered by motor gearbox, including blast nozzle holder. Electric switch box with timer 0-10 min., foot switch, and 2 each door-security switches.
Either with built-in turntable or turntable on roll-out rails. Also satellite options possible!
The throughout blasting cabinet is equipped with hatches for longer products. The front of the cabinet can be largely opened for proper approach and inspection of the part. The tables on either side of the blasting cabinet can be fully tailored to your needs. The following options are also possible:
- After filter
- Bespoke hatches
- Pressure rolls
- Robot arm
- And further options
The next category is a blasting cabinet with integrated roller tracks and hatches for longer products. The front of the cabinet can be opened for proper approach and inspection of the parts. The roller conveyor of the blasting cabinet can be carried out fully bespoke. The options stated at the throughput blasting installation are also possible here!
Straaltechniek International has a lot of experience in the field of blasting the inside of parts. Tubes must be blasted or shot peened from the inside. But also tanks or pressure vessels. This requires special features to ensure machine performance and productivity.
Straaltechniek International has built a lot of experience and competence in the field of multi-nozzles solutions. Sometimes it is beneficial to move the nozzle, to cover all surfaces of the parts. But sometimes it is also more convenient to use multiple stationary nozzles! This greatly simplifies the control of the machine.
Straaltechniek International has built a lot of experience and competence in the field of satellite turntable installations. On a turntable you can blast one part at a time. With batch sizes, a satellite turntable can be the answer. We ensure that all moving parts are well protected against wear and tear.
Straaltechniek International is a company in the field of automated blasting and shot peening. What makes us unique is that we are a relatively small company: you are assured of our full attention to your wishes and demands. Click for more photos, possibilities and references! This page addresses blasting machines with a sliding door and part holder combined.
Straaltechniek International is a company in the field of blasting and shot peeneing in North-Western Europe. With a unique track record in the field of robotic blasting and shot peening for demanding applications. What makes us unique is that we are a relatively small company: you are assured of our full attention to all of your wishes and demands. Click for photos, possibilities and references!
How to configure the right blasting cabinet
We provide automatic blasting in a blast cabinet for many customers. Often this is accompanied by a customization where intensive communication and technical creativity are desirable. There are many aspects to consider to find the best choice of blast cabinet for your needs:
- The amount of product to be blasted per hour or per day determines the size, number and type of blasting nozzles. The hoses and the dust production again determine the size of the blast cabinet.
- The type of blasting medium then again determines the type of blasting nozzle, but also the angle of the collecting funnel. This angle in turn affects the height and width of the blast cabinet.
- The type of abrasive and the cleanliness of the product also determine the dust production. The dust production in turn determines the size of the extraction. Think of the filtering cloth surface and air capacity. This in turn determines whether the extraction can be chosen according to the standard blast cabinet with extraction, or whether the blast cabinet and extraction must be designed completely separately from each other.
- The space available in your building naturally also influences the blast cabinet. The dimensions and weight of the product are of course also important. Just think where the extraction should be placed, if it is installed separately. But also: products of 6 meters long or very heavy products. Examples are long I-profiles or stainless steel safes.
- Key interfaces such as pick-and-place units for loading and unloading of the blast cabinet are of great importance. What is the location of these machines that need to interact with the blast cabinet?
- Finally, you can also think of environmental requirements for the blast cabinet. A striking example here is a customer who had built his own blast cabinet and then turned to us for the following problem. The entire production hall was affected by noise when the blast cabinet was in operation. The nozzles used were 10 mm, so that in this case the noise far exceeded 90 dBA. This was experienced as very annoying.
The possibilities for blast cabinet automation are almost endless. Which form of automation can best be applied depends on your product and wishes. In addition, it is important to look at the quantities of product to be blasted and whether there are many different variations in the product. With your knowledge of the product and our experience in blasting technology and blast cabinet automation, we always arrive at the best solution.
Atex blasting cabinet
- We can work with you to identify the risks of explosions in the blast cabinet or extraction.
- A lot of dust is created during the blasting process. This dust consists of many grain sizes. We measure this grain size and describe it in the particle size distribution. It can be determined in advance with such a dust sample whether it can cause explosions. In certain proportions of oxygen and dust, an explosive mixture can be formed. This must be taken into account in the design phase of the blast cabinet or filter installation. If Atex guidelines (eg ATEX 114) must be complied with, then the blast cabinet must be equipped with, for example, reinforcements, a pressure relief, extra sensors and earthing cables. The fan of the blast cabinet must also be non-sparking and must comply with atex guidelines for fans. An explosion channel may need to be added to the blast box to dissipate the flames and pressure wave.
- An explosion is prevented in an ATEX blast cabinet. If an explosion nevertheless occurs, it is ensured that the explosion takes place in a controlled manner, whereby no unsafe situation for the personnel may arise. This way your blast cabinet can never pose a danger!
- We can test the explosiveness of the dust mixture for you, even before you order the blast cabinet! This way you can know in advance what the blast cabinet and the extraction must meet.
Your blasting cabinet: the price
Get in touch with us to know the price of your blasting cabinet.